Link data to production & decisions

・Appearance ref size: front area 9.1×7mm

・Terminal U/D coordinate: X=1.28±0.1mm，Y=0.8±0.1mm

・Spring max height＜0.9mm，petal peak 0.1~0.15mm tiny feature

・3D req: camera height ≥45mm，FOV＞8mm，Z stroke≥2mm，4-side line scan height capture

・2D inspection: capture terminal image，measure XY coordinate，check tolerance

・3D line scan: acquire 4-side spring contour，measure height，detect tiny petal defects

・Dual-station async work，load/unload & inspect parallel，no idle time

・Micron resolution，±0.005mm repeat positioning，for precision connector QC

・Manual loading，two-hand safety start

・2D vision checks front terminal dimension

・Y-axis feed，3D gantry scans two long sides

・Fixture rotate 90°，scan two short sides

・4-side inspection complete，fixture reset

・Dual-station alternate cycle，parallel load & inspect，continuous production

・2D vision: Daheng DH camera + telecentric lens, FOV16.88×14.12mm,

・0.0069mm/px, adjustable light/camera for tiny terminal detection

・3D gantry: DH-I2010 line scan camera, X accuracy 3μm,

・GSC80 servo gantry ±0.005mm repeat pos, full 4-side spring contour scan, catch micron deformation

・Dual Y-axis & rotation: dual servo Y + MSQA20R 90° rotary cylinder,

・smooth movement for multi-side inspection

・Quick-change fixture: AL6061 matte anodized, pin positioning,

・swap X3 connector versions without vision tuning

・Frame: enclosed aluminum frame 1020×800×1710mm,

・footprint 750×800mm, HMI, 3-color lamp, safety grating & two-hand safety start

・2D+3D composite vision，full-dimension QC

・Dual-station parallel，higher throughput

・Micron ultra-precise inspection

・Fast changeover，flexible production

・Modular design，easy maintenance

・Compact size & HMI safety guard