Micron-level alignment: Dual upper/lower CCD captures marks, auto deviation compensation, ±0.05mm accuracy, ±1° angle correction
Bubble-free vacuum lamination, special vacuum nozzle + flexible press to remove air, eliminate bubbles and boost display reliability
High-efficiency cycle, optimized motion control UPH＞1200pcs. Auto empty tray recycle system, less manual work for long continuous runs
High flexibility, quick product change via fixture & recipe swap, fits screen modules 30×20mm ~100×80mm
Intelligent control & traceability, user-friendly HMI, real-time yield & alarm data recording for quality tracking
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Project |
Specifications |
| Core Advantages |
・Micron alignment: Dual CCD captures marks, auto compensation, ±0.05mm accuracy, ±1° angle correction ・Bubble-free vacuum lamination, special vacuum nozzle & flexible press to remove air and boost reliability ・High-efficiency cycle, UPH＞1200pcs, auto tray recycle system, less manual intervention ・Flexible compatibility, quick change via fixture & recipe swap, fits modules 30×20mm~100×80mm ・Intelligent control & traceability, intuitive HMI, real-time production data recording for quality tracking
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| Product Overview |
Custom non-standard optical alignment laminator for screen modules & backlight/PCB assembly. Belt auto load, dual-camera vision, 4-axis servo transfer and vacuum pressing. Vision algorithm enables XYθ high-precision compensation, removes manual bonding defects like offset and bubbles, raises yield & consistency, for Consumer Elec smart appliance and automotive display lines.
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| Applicable Objects |
・Workpiece: LCD, OLED, BL, TP, PCB, FPC ・Process: Auto feed, Mark vision positioning, vacuum pick, precision lamination, air exhaust, empty tray recycle ・Industry:Consumer Elec consumer electronics, home appliance, automotive display, industrial control instruments |
| Process Flow |
Manual stack load → belt feed/position → upper camera capture → nozzle pick → lower camera capture → vision deviation calculation → XYθ compensation → precision lamination → unload → empty tray recycle stack
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| Core Params |
・Dimension: approx 1200×1000×2000mm customizable ・Size range:30×20mm ~100×80mm customizable ・Accuracy:XY ±0.05mm, θ ±1° ・UPH:>1200 pcs/h ・Vision:Dual CCD, area light & industrial lens ・Lamination:Vacuum nozzle + servo Z press ・Control:PLC, HMI, servo drive ・Air:≥0.5 MPa clean air ・Changeover:<15 min fixture & recipe swap |
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